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Beam Installation

Beam installation settles what a new beam is made of, whether it sits flush or below the ceiling, and what holds up its ends. Those choices drive most open-plan and structural jobs, from ceiling height down to the work in the basement.

Flush beam or dropped beam

A dropped beam hangs below the ceiling. It is simpler to install because the existing joists can rest on top of it, and it leaves the floor framing above largely undisturbed. A flush beam sits up inside the ceiling, level with the joists, and the joists hang off its sides in metal hangers. Flush beams give you a clean, flat ceiling across the opening, which is why most people ask for one first.

Flush is not always the right answer. It means cutting the joists back, hanging each one, and dealing with whatever runs through that ceiling, whether a duct, a drain or wiring for the room above. On a long span or a heavy load the engineer may call for a beam deeper than the joists, and then part of it drops below the ceiling anyway. A dropped beam can also be cased in finished wood so it reads as a deliberate feature, which suits some older houses better than a flat ceiling would.

We walk you through the options with the engineer's sizing in hand, so you are choosing between real possibilities rather than a sketch.

Engineered lumber, steel or built-up wood

Most residential beams are engineered lumber, either laminated veneer lumber or glulam, made to consistent strength and straightness. LVL comes in plies that are fastened together on site. Engineered lumber is lighter to handle than steel and easy to fasten to, and for most spans in a typical house it does the job well.

Steel comes in when the span is long, the load is heavy or the headroom is tight, because a steel beam can carry the same load at a shallower depth. It is heavier to move, it needs a wood nailer bolted to it so the joists and finishes can attach, and it takes more planning to get into the house. A built-up beam of dimensional lumber, nailed or bolted together, still has a place on short spans with light loads.

The engineer decides what the member has to be. We bring your priorities to that conversation: how much ceiling height you are willing to give up, whether the beam will be exposed, and what the house will allow when it comes to getting it inside.

What holds up each end

A beam gathers load that used to spread along a wall or across many joists and delivers it to two points. Those ends are where most of the real work is. Each end needs a post or a stack of studs sized for that point load, and the post has to sit on something that can carry it all the way to the ground.

In practice that usually means going into the basement and looking for a footing under each end. Older basements often have nothing there, or a thin slab that was never meant to carry a column. The fix is a new footing sized by the engineer, poured below frost depth wherever frost can reach it, which in Massachusetts commonly means about four feet, or a properly sized pad cut into the slab. Then a post or lally column goes on top of it.

The building inspector checks this path during the framing inspection, and in many towns looks at the footing before concrete is poured. A beam that looks good on top of a post landing in the middle of an unsupported floor is not something we will close up.

Replacing a sagging main beam in the basement

In many older Massachusetts houses, a single main beam runs the length of the basement, carrying the first-floor joists, with posts at intervals. Over time those beams sag between posts, crack at old knots or splices, or get weakened where someone cut through them for a pipe. Some were simply too small to begin with. The symptoms show upstairs as a ridge or a dip running down the middle of the house, doors that bind and cracks in the plaster above.

Replacing or reinforcing a main beam is careful work. We set temporary supports on both sides and take the load off, then either sister new members to the old beam, add posts and footings to shorten the spans, or remove the old beam and set a new one. Raising a long-settled floor happens gradually, because the house above has adjusted to the sag and will complain if pushed too fast. We tell you up front how close to level we expect to get.

Sometimes the better fix is more support under the existing beam instead of a bigger one. Adding a post and footing at midspan can cut the span in half and stop the sag without disturbing the floor above. The engineer weighs that against replacement, and we give you the choice in plain terms with the trade-offs laid out.

Getting the beam into a finished house

A long engineered beam or a steel member does not turn easily through most front doors. We plan the route before delivery: which window or door it comes through, what has to be protected or removed along the way and how many hands it takes. Floors along the path get covered, corners get padded and nothing gets dragged.

The permit is pulled under Steve's Massachusetts Construction Supervisor License with the engineer's drawing attached, and we keep you posted as the beam goes in, as the posts and footings are set and when the inspector signs off.

Steel takes more of that planning than wood. A steel member may come in sections bolted together in place, or it may need a window opened up and enough people to lift it safely. We work that out ahead of time so delivery day is about setting the beam, not figuring out how to get it through the door.

Once the beam is set and inspected, the finish work begins: the ceiling patched or the beam cased, posts wrapped where they show, and the floor repaired where any old wall stood. We walk the finished room with you so you can see how the structure was handled before it disappears behind drywall and trim.

See the rest of our structural work, or browse the gallery for rooms we have finished.

How the job runs

Structural work follows the same order every time, so you always know which part of the job you are in.

  1. First

    We start in the room itself. Steve looks behind what he can, asks how you use the space, and says what he thinks before anyone talks numbers.

  2. Then

    A written scope follows. It names the work line by line, so you are comparing real things and not a single number on a napkin.

  3. During

    Changes are talked through, not slipped in. Each step gets inspected where the town requires it, and the next trade does not start until the last one is right.

  4. Last

    We walk it together at the end. Anything that is not right gets fixed, because if it is not right Steve will not put his name on it.

Questions people ask about beam installation

Is a steel beam better than a wood beam?

Neither is better across the board. Steel carries more load at a shallower depth, which helps on long spans or tight ceilings, while engineered lumber is lighter and easier to work with for most household spans. The engineer sizes the member and we help you weigh the trade-offs.

Can a beam be left exposed as a feature?

Yes. A dropped beam can be wrapped in finished wood or trimmed to suit the room, and some owners prefer it in older houses. We plan the finish when we plan the beam, so the posts and casing match.

Why does a new beam need new footings?

Because the beam collects load from a wide area and delivers it to two points. If nothing under those points is built to carry it, the post will settle or crack the slab. A proper footing gives the load somewhere solid to go.

Can you fix my sagging basement beam without tearing up the first floor?

Usually. Most main beam work is done from the basement with temporary supports, sistering or new posts and footings. Upstairs you may need some plaster patching afterward as the floor comes closer to level.

Who sizes the beam?

A structural engineer, based on the span and what sits above it. We coordinate with the engineer, submit the drawing with the permit and build to it.

More structural work

All 17 structural services

Custom Staircase Construction

Custom staircase construction builds a new stair where there was none or in a new place, for an addition, a finished basement, an attic conversion or a changed layout.

Custom Millwork

Custom millwork is woodwork designed and made for one room: a mantel, a paneled wall, a pair of columns, or trim milled to match what an older house already has.

Finish Carpentry

Finish carpentry is the last layer of woodwork on a remodel: the interior doors, casing, baseboard, window stools, shelving and hardware that every guest sees and every hand touches.

Trim Installation

Trim installation is new door casing, window casing and baseboard in rooms where the doors, walls and floors are staying put.

Crown Molding

Crown molding covers the joint where wall meets ceiling, and in a Massachusetts house that joint is rarely straight or square.

Wainscoting

Wainscoting is paneling on the lower part of a wall, built as raised panel, flat panel, beadboard or board and batten.

Talk it through with Steve

Monday to Friday 7 to 5, Saturday 8 to noon. Based in Raynham and working within about a hundred miles of it. See finished rooms in the gallery.